Product Description
Shaft Couplings Gear Flexible Pipe Trailer Fire Galvanized Steel Fluid Jaw Protected Bush Pin Type Flange Coupling Fittings Manufacturer Industrial
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| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 4000r/M |
| Structure: | Flexible |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:
- Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
- Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
- Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
- Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.
Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.
Usage of Pin Couplings in Applications with Varying Operating Temperatures
Pin couplings are versatile and can be used in a wide range of operating conditions, including applications with varying temperatures. The performance of pin couplings at different temperature levels depends on the materials used in their construction and the specific design features. Here’s how pin couplings handle varying operating temperatures:
1. Material Selection: Pin couplings can be manufactured using different materials, including steel, stainless steel, alloy steel, and various heat-treated materials. The choice of material depends on the application requirements and the temperature range the coupling will be subjected to. Some materials are suitable for high-temperature applications, while others are more suitable for low-temperature conditions.
2. Heat Dissipation: The simple and open design of pin couplings allows for efficient heat dissipation. As the coupling operates, any heat generated due to friction or other factors can easily dissipate into the surrounding environment. This helps in maintaining a stable operating temperature and prevents overheating of the coupling and connected equipment.
3. Lubrication: Proper lubrication is essential for the smooth operation of pin couplings, especially in applications with high temperatures. Lubricants help reduce friction and wear between the mating surfaces, ensuring that the coupling functions optimally even in elevated temperature conditions.
4. Thermal Expansion Considerations: Pin couplings must be designed with thermal expansion in mind. When the operating temperature increases, the materials may expand, and the coupling should have sufficient clearance or play to accommodate this expansion without causing binding or interference.
5. Temperature Limits: While pin couplings can handle a wide range of temperatures, there are limits to the extremes they can tolerate. Excessive heat can lead to degradation of the coupling material, premature wear, or reduced performance. It’s essential to choose a pin coupling that is rated for the specific temperature range of the application.
6. Insulation: In certain cases, pin couplings may need additional insulation to protect against extreme temperature variations or to prevent heat transfer to sensitive components nearby. Insulation can be achieved using materials with low thermal conductivity or by incorporating insulating coatings or barriers.
When selecting a pin coupling for an application with varying operating temperatures, it’s crucial to consider the specific temperature range, the type of materials used in the coupling’s construction, and any additional factors that may impact its performance. Following the manufacturer’s guidelines and ensuring proper maintenance will help ensure the pin coupling operates effectively and reliably across the expected temperature range.
Types of Pin Coupling Designs
Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:
- 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
- 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
- 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
- 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
- 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.
Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.
editor by CX 2023-12-25
China Bowex Type Nylon Sleeve Coupling with Drum Gear coupling and cohesion
Solution Description
Nylon Sleeve Gear Coupling
Curved-tooth Coupling / Coupling BoWex
Ubet Nylon Sleeve Couplings versatile shaft connections for a good torque transmission and exclusively suitable to compensate for axial, radial and angular shaft misalignment.
Ubet Nylon Sleeve Couplings are compact and call for no lubrication. They are tailored to a lot of programs including vertical and blind installations. They run more than a extensive assortment of temperature at velocity up to 5,000 RPM. This type of coupling is commonly utilised in software such as Motor, Generator and Pump and so on.
Functions:
l Nylon-steel blended, maintenance totally free
l Payment for axial, radial and angular misalignment
l Convenient axial plugging assembly
l With out bolts, pins, flanges to influence harmony or basic safety
l No need of lubrication
l Excellent electrical insulation
l Can be vertically or horizontally assembled
l Tolerance of completed bore in appliance with ISOH7
| l tem No. | l Merchandise No. | l Concluded bore selection | l Exterior Diameter | l Nominal Torque Nm |
| l UTNL-fourteen | l UTNL-14-L | l 6-14 | l forty | l ten |
| l UTNL-19 | l UTNL-19-L | l 8-19 | l 48 | l sixteen |
| l UTNL-24 | l UTNL-24-L | l ten-24 | l fifty two | l 20 |
| l UTNL-28 | l UTNL-28-L | l 10-28 | l sixty six | l forty five |
| l UTNL-32 | l UTNL-32-L | l 12-32 | l 76 | l sixty |
| l UTNL-38 | l UTNL-38-L | l fourteen-38 | l 83 | l eighty |
| l UTNL-forty two | l UTNL-forty two-L | l twenty-42 | l 95 | l 100 |
| l UTNL-forty eight | l UTNL-forty eight-L | l twenty-forty eight | l 114 | l a hundred and forty |
| l UTNL-55 | l UTNL-55-L | l twenty five-55 | l 132 | l 240 |
| l UTNL-sixty five | l UTNL-sixty five-L | l twenty five-65 | l 175 | l 380 |
|
US $0.4-25 / Piece | |
1 Piece (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Structure: | Flexible |
| Material: | Steel 1045, S45c, C45e |
| Type: | Elastic Coupling |
| Bowex 19, 24, 28, 32: | Black Oxidizing Steel S45c |
| Nylon Sleeve and Steel Conbined: | No Requirement of Lubrication |
###
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| l tem No. | l Item No. | l Finished bore range | l Outside Diameter | l Nominal Torque Nm |
| l UTNL-14 | l UTNL-14-L | l 6-14 | l 40 | l 10 |
| l UTNL-19 | l UTNL-19-L | l 8-19 | l 48 | l 16 |
| l UTNL-24 | l UTNL-24-L | l 10-24 | l 52 | l 20 |
| l UTNL-28 | l UTNL-28-L | l 10-28 | l 66 | l 45 |
| l UTNL-32 | l UTNL-32-L | l 12-32 | l 76 | l 60 |
| l UTNL-38 | l UTNL-38-L | l 14-38 | l 83 | l 80 |
| l UTNL-42 | l UTNL-42-L | l 20-42 | l 95 | l 100 |
| l UTNL-48 | l UTNL-48-L | l 20-48 | l 114 | l 140 |
| l UTNL-55 | l UTNL-55-L | l 25-55 | l 132 | l 240 |
| l UTNL-65 | l UTNL-65-L | l 25-65 | l 175 | l 380 |
|
US $0.4-25 / Piece | |
1 Piece (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Structure: | Flexible |
| Material: | Steel 1045, S45c, C45e |
| Type: | Elastic Coupling |
| Bowex 19, 24, 28, 32: | Black Oxidizing Steel S45c |
| Nylon Sleeve and Steel Conbined: | No Requirement of Lubrication |
###
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| l tem No. | l Item No. | l Finished bore range | l Outside Diameter | l Nominal Torque Nm |
| l UTNL-14 | l UTNL-14-L | l 6-14 | l 40 | l 10 |
| l UTNL-19 | l UTNL-19-L | l 8-19 | l 48 | l 16 |
| l UTNL-24 | l UTNL-24-L | l 10-24 | l 52 | l 20 |
| l UTNL-28 | l UTNL-28-L | l 10-28 | l 66 | l 45 |
| l UTNL-32 | l UTNL-32-L | l 12-32 | l 76 | l 60 |
| l UTNL-38 | l UTNL-38-L | l 14-38 | l 83 | l 80 |
| l UTNL-42 | l UTNL-42-L | l 20-42 | l 95 | l 100 |
| l UTNL-48 | l UTNL-48-L | l 20-48 | l 114 | l 140 |
| l UTNL-55 | l UTNL-55-L | l 25-55 | l 132 | l 240 |
| l UTNL-65 | l UTNL-65-L | l 25-65 | l 175 | l 380 |
Types of Coupling
A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.
Flexible beam coupling
Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.
Magnetic coupling
Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don’t require external power sources, since they use permanent magnets.
Shaft coupling
A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a “sliced” coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling’s outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system’s threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.
Overload safety mechanical coupling
Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.
CZPT Pulley
The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a “sliced” body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings’ design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.
editor by czh 2022-11-27