Tag Archives: pin bush couplings

China Good quality CHINAMFG Lzd Flexible Pin & Bush Couplings Simple Structure Stable Reliable Tapered Shaft Hole

Product Description

LZD Type Tapered Shaft Hole Elastic Coupling(GB/T 5015-2003)

Product Description

 

♦Description

♦Basic Parameter and Main Dimension


Allowable Compensation for Elastic Pin & Bush Gear Couplings

Note: N.m= Nominal Torque; r/min= Allowable speed of rotation; d1.d2= Diameter of shaft hole;
Y L= Length of shaft hole; kg.m²= Rotational inertia; kg= Mass
△Y= Radial; △X= Axial; △α= Angular
1. The measuring part of radial compensation is half of the maximum outer circle width of the half coupling.
2. The compensation quantity listed in the table refers to the relative offset of 2 axes caused by installation error, shock, vibration, deformation, temperature change and other factors. The installation error must be less than the value listed in the table.

Other products

 

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

 

 

Company Profile

 

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 26 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our service

 

Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
 

FAQ

 

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A: T/T. 

♦Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Good quality CHINAMFG Lzd Flexible Pin & Bush Couplings Simple Structure Stable Reliable Tapered Shaft Hole

pin coupling

How Do Pin Couplings Compare to Other Types of Couplings in Terms of Performance?

Pin couplings offer certain advantages and disadvantages compared to other types of couplings, and their performance characteristics can vary depending on the specific application requirements. Below is a comparison of pin couplings with some commonly used couplings:

1. Gear Couplings:

  • Flexibility: Gear couplings are more rigid than pin couplings and may not offer the same level of misalignment capacity.
  • Torsional Stiffness: Gear couplings provide higher torsional stiffness, making them suitable for applications requiring precise torque transmission.
  • Shock Absorption: Gear couplings can handle higher shock loads due to their robust design and greater stiffness.
  • Maintenance: Gear couplings may require periodic lubrication and maintenance compared to maintenance-free pin couplings.
  • Applications: Gear couplings are commonly used in heavy-duty and high-torque applications where precise torque transmission is essential.

2. Flexible (Elastomeric) Couplings:

  • Flexibility: Elastomeric couplings offer higher misalignment capacity than pin couplings and can handle angular, parallel, and axial misalignment.
  • Shock Absorption: Elastomeric couplings provide excellent shock absorption, damping vibrations, and protecting connected equipment.
  • Torsional Stiffness: Elastomeric couplings have lower torsional stiffness compared to pin couplings, making them more forgiving in high shock load applications.
  • Installation: Elastomeric couplings are easy to install and require no lubrication, making them maintenance-free.
  • Applications: Elastomeric couplings are commonly used in pumps, compressors, and other machinery where vibration isolation is crucial.

3. Rigid Couplings:

  • Torsional Stiffness: Rigid couplings provide high torsional stiffness, ensuring accurate torque transmission.
  • Misalignment Capacity: Rigid couplings have little to no misalignment capacity and require precise shaft alignment.
  • Applications: Rigid couplings are used in applications where precise alignment is essential, such as shaft-to-shaft connections in high-precision systems.

Conclusion:

Pin couplings strike a balance between flexibility and torsional stiffness, making them suitable for applications with moderate misalignment and shock loads. They are often used in general industrial applications, conveyors, and light to medium-duty machinery.

When selecting a coupling for a specific application, it is crucial to consider factors such as misalignment requirements, shock and vibration loads, torsional stiffness, maintenance needs, and the level of precision required. Each coupling type has its strengths and weaknesses, and the appropriate choice will depend on the specific demands of the application.

pin coupling

How Does a Pin Coupling Handle Angular, Parallel, and Axial Misalignment?

A pin coupling is designed to handle different types of misalignment, including angular, parallel, and axial misalignment. The unique construction of pin couplings allows them to accommodate these misalignments without compromising the efficiency and performance of the connected equipment.

1. Angular Misalignment: Angular misalignment occurs when the axes of the driving and driven shafts are not parallel but intersect at an angle. Pin couplings can tolerate angular misalignment because of their flexible and floating pin design. The two coupling halves are connected by a series of pins, which can pivot and move within the pin holes. This flexibility allows the coupling to bend slightly, adjusting to the angle of misalignment between the shafts.

2. Parallel Misalignment: Parallel misalignment happens when the axes of the driving and driven shafts are parallel, but they are laterally displaced from each other. Pin couplings can handle parallel misalignment to some extent due to the floating nature of the pins. The pins can move laterally within the pin holes, allowing the coupling to adapt to the offset between the shafts.

3. Axial Misalignment: Axial misalignment occurs when there is a linear displacement along the axis of one shaft concerning the other. While pin couplings primarily focus on handling angular and parallel misalignment, they may offer limited axial misalignment capabilities. The floating pins provide a small degree of axial movement, but excessive axial misalignment is best avoided to prevent additional stresses on the coupling.

It is important to note that while pin couplings can accommodate some degree of misalignment, excessive misalignment should be avoided to prevent premature wear and potential failure of the coupling and connected equipment. Regular inspection and maintenance can help identify and address any misalignment issues, ensuring the optimal performance and longevity of the pin coupling in power transmission applications.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China Good quality CHINAMFG Lzd Flexible Pin & Bush Couplings Simple Structure Stable Reliable Tapered Shaft Hole  China Good quality CHINAMFG Lzd Flexible Pin & Bush Couplings Simple Structure Stable Reliable Tapered Shaft Hole
editor by CX 2024-03-27

China high quality CHINAMFG Lzj Type Axial Radial Angular Flexible Pin & Bush Couplings Connection Machinery Middle

Product Description

LZJ Type Middle Elastic Pin & Bush Gear Coupling (GB/T 5015-2003)

♦Description

♦Basic Parameter and Main Dimension

Allowable Compensation for Elastic Pin & Bush Gear Couplings

Note:
N.m= Nominal Torque; r/min= Allowable speed of rotation; d1.d2= Diameter of shaft hole;
Y L= Length of shaft hole; kg.m²= Rotational inertia; kg= Mass
△Y= Radial; △X= Axial; △α= Angular
1. The measuring part of radial compensation is half of the maximum outer circle width of the half coupling.
2. The compensation quantity listed in the table refers to the relative offset of 2 axes caused by installation error, shock, vibration, deformation, temperature change and other factors. The installation error must be less than the value listed in the table.

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A: T/T. 

♦Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China high quality CHINAMFG Lzj Type Axial Radial Angular Flexible Pin & Bush Couplings Connection Machinery Middle

pin coupling

What Are the Maintenance Requirements for Pin Couplings?

Pin couplings are known for their simplicity and ease of maintenance. Regular maintenance helps ensure the longevity and optimal performance of pin couplings in various mechanical systems. Here are the key maintenance requirements for pin couplings:

  • Lubrication: Most pin couplings require periodic lubrication to reduce friction between the pins and the coupling hubs. Lubrication helps prevent wear and corrosion, ensuring smooth operation.
  • Inspection: Regular visual inspections are essential to identify any signs of wear, misalignment, or damage. Inspecting the pins, coupling hubs, and surrounding components can help detect potential issues early on.
  • Torque Check: It is crucial to periodically check and retighten the bolts or screws that secure the coupling to the shafts. Loose fasteners can lead to misalignment and coupling failure.
  • Alignment: Proper shaft alignment is critical for the effective functioning of pin couplings. Regularly check and adjust the alignment if necessary to minimize wear and vibrations.
  • Environmental Protection: In harsh environments or corrosive conditions, take measures to protect the pin coupling from contaminants or chemicals that could cause damage.
  • Replacement of Worn Components: When any of the coupling components, such as pins or hubs, show signs of significant wear, they should be replaced promptly to prevent further damage.

It is important to follow the manufacturer’s maintenance guidelines and recommendations for the specific type of pin coupling used in the application. Regular maintenance not only ensures the smooth operation of the coupling but also helps prevent unexpected breakdowns and reduces the risk of costly downtime. Proper maintenance can extend the service life of pin couplings and contribute to the overall reliability of the connected equipment.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Types of Pin Coupling Designs

Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:

  1. 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
  2. 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
  3. 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
  4. 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
  5. 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.

Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.

China high quality CHINAMFG Lzj Type Axial Radial Angular Flexible Pin & Bush Couplings Connection Machinery Middle  China high quality CHINAMFG Lzj Type Axial Radial Angular Flexible Pin & Bush Couplings Connection Machinery Middle
editor by CX 2024-03-07

China Professional Mc120 Cone Ring Pin & Bush Pumps Couplings

Product Description

Cone Ring flexible coupling,

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores  

     in  the bush hub.

3. The couping is maintenance-free an is used in general engineering and the pump industry.

4. Customized requirement is available.

size Torque/Nm Kw/100 RPM Max Speed RPM
571 50 0.56 6500
030 110 1.2 5470
038 190 2 5260
042 290 3 4750
048 480 5 4050
058 760 8 3600
070 1000 11 3220
075 2600 27 2730
085 3500 37 2480
105 5300 56 2100
120 9000 94 1880
135 12223 128 1660
150 16000 167 1520

ZheJiang Shine Transmission Machinery Co., Ltd is specialized in manufacturing and selling transmission products.

Our products are exported to the world famous machinery company in Europe, America, South Africa, Australia, Southeast Asia etc.

Our main products include: European pulley, American pulley, Couplings, taper bushing, QD bush, lock element, adjustable motor base, motor rail, sprockets, chain, bolt on hubs, weld on hubs, jaw crusher equipment & spare parts and all kinds of non-standardcasting products etc.
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 120/105mm
Torque: 5300nm
Bore Diameter: 120/105mm
Speed: 2100rpm
Structure: Flexible
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Professional Mc120 Cone Ring Pin & Bush Pumps Couplings

pin coupling

How Do Pin Couplings Compare to Other Types of Couplings in Terms of Performance?

Pin couplings offer certain advantages and disadvantages compared to other types of couplings, and their performance characteristics can vary depending on the specific application requirements. Below is a comparison of pin couplings with some commonly used couplings:

1. Gear Couplings:

  • Flexibility: Gear couplings are more rigid than pin couplings and may not offer the same level of misalignment capacity.
  • Torsional Stiffness: Gear couplings provide higher torsional stiffness, making them suitable for applications requiring precise torque transmission.
  • Shock Absorption: Gear couplings can handle higher shock loads due to their robust design and greater stiffness.
  • Maintenance: Gear couplings may require periodic lubrication and maintenance compared to maintenance-free pin couplings.
  • Applications: Gear couplings are commonly used in heavy-duty and high-torque applications where precise torque transmission is essential.

2. Flexible (Elastomeric) Couplings:

  • Flexibility: Elastomeric couplings offer higher misalignment capacity than pin couplings and can handle angular, parallel, and axial misalignment.
  • Shock Absorption: Elastomeric couplings provide excellent shock absorption, damping vibrations, and protecting connected equipment.
  • Torsional Stiffness: Elastomeric couplings have lower torsional stiffness compared to pin couplings, making them more forgiving in high shock load applications.
  • Installation: Elastomeric couplings are easy to install and require no lubrication, making them maintenance-free.
  • Applications: Elastomeric couplings are commonly used in pumps, compressors, and other machinery where vibration isolation is crucial.

3. Rigid Couplings:

  • Torsional Stiffness: Rigid couplings provide high torsional stiffness, ensuring accurate torque transmission.
  • Misalignment Capacity: Rigid couplings have little to no misalignment capacity and require precise shaft alignment.
  • Applications: Rigid couplings are used in applications where precise alignment is essential, such as shaft-to-shaft connections in high-precision systems.

Conclusion:

Pin couplings strike a balance between flexibility and torsional stiffness, making them suitable for applications with moderate misalignment and shock loads. They are often used in general industrial applications, conveyors, and light to medium-duty machinery.

When selecting a coupling for a specific application, it is crucial to consider factors such as misalignment requirements, shock and vibration loads, torsional stiffness, maintenance needs, and the level of precision required. Each coupling type has its strengths and weaknesses, and the appropriate choice will depend on the specific demands of the application.

pin coupling

Factors to Consider When Choosing a Pin Coupling for a Specific System

When selecting a pin coupling for a specific system, several critical factors need to be considered to ensure optimal performance, reliability, and longevity. Each application has unique requirements, and choosing the right pin coupling involves assessing the following factors:

1. Torque and Power Requirements: Determine the torque and power transmission requirements of the system. The pin coupling must be capable of handling the maximum torque and power generated by the connected equipment.

2. Operating Speed: Consider the rotational speed of the system’s driving and driven shafts. The pin coupling’s design should allow for smooth and efficient operation at the specified speed range.

3. Misalignment Tolerance: Assess the degree of misalignment between the shafts that the coupling needs to accommodate. Pin couplings are suitable for applications with moderate angular, parallel, and axial misalignment.

4. Operating Environment: Consider the environmental conditions the coupling will be exposed to, including temperature, humidity, dust, and presence of corrosive substances. Choose a pin coupling with materials and surface treatments suitable for the operating environment.

5. Size and Space Constraints: Ensure that the selected pin coupling fits within the available space and does not interfere with other components in the system.

6. Serviceability and Maintenance: Evaluate the ease of installation, maintenance, and replacement of the pin coupling. Easy-to-service couplings can help reduce downtime and maintenance costs.

7. Shock and Vibration: Consider the level of shock and vibration the system will experience. The pin coupling should be robust enough to handle these dynamic loads without failure.

8. Cost: Evaluate the overall cost of the pin coupling, including its initial purchase price, maintenance costs, and potential downtime expenses. Choose a coupling that offers the best balance of performance and cost-effectiveness.

9. Material Selection: Select the appropriate materials for the pin coupling based on the application requirements. Common materials include carbon steel, stainless steel, and alloy steel.

10. Compatibility: Ensure that the pin coupling is compatible with the specific shaft sizes and configurations of the system’s driving and driven components.

11. Compliance with Industry Standards: Check if the pin coupling meets relevant industry standards and safety requirements.

By carefully considering these factors, engineers and system designers can choose the most suitable pin coupling for their specific application. It’s essential to work closely with coupling manufacturers or suppliers to ensure that the selected coupling meets all the necessary specifications and requirements.

pin coupling

Limitations and Disadvantages of Using Pin Couplings

While pin couplings offer various advantages and are suitable for many applications, they also have some limitations and disadvantages to consider:

  • Misalignment Restrictions: Pin couplings can accommodate a certain degree of misalignment, but excessive misalignment can lead to increased wear and stress on the coupling components. They are not as effective at handling large angular or parallel misalignments compared to other flexible couplings like gear or elastomeric couplings.
  • Less Damping Capacity: Pin couplings have limited damping capacity, which means they may not effectively absorb and reduce vibrations in the system. In applications where vibration damping is critical, elastomeric or flexible couplings may be more suitable.
  • Noisy Operation: The rigid nature of pin couplings can lead to increased noise during operation, especially at high speeds or in applications with significant misalignment. This noise can be a concern in environments where noise levels need to be minimized.
  • Higher Maintenance: Compared to maintenance-free couplings like certain types of elastomeric couplings, pin couplings may require more frequent inspection and maintenance. The pins and other components may experience wear over time and need replacement.
  • Environmental Limitations: Some pin couplings may not be suitable for use in corrosive or high-temperature environments, depending on the materials used. Stainless steel or other corrosion-resistant materials can help mitigate this limitation.
  • Size and Weight: In certain applications, the size and weight of pin couplings may be larger and heavier compared to other types of couplings. This can be a consideration in applications where weight is a concern or space is limited.

Despite these limitations, pin couplings remain a popular choice for many applications where their advantages, such as simplicity, durability, and cost-effectiveness, outweigh their disadvantages. It is crucial to carefully assess the specific requirements of the application and consider factors like misalignment, vibration, maintenance needs, and environmental conditions when selecting a coupling type.

China Professional Mc120 Cone Ring Pin & Bush Pumps Couplings  China Professional Mc120 Cone Ring Pin & Bush Pumps Couplings
editor by CX 2024-01-15

China best Shaft Couplings Gear Flexible Pipe Trailer Fire Galvanized Steel Fluid Jaw Protected Bush Pin Type Flange Coupling Fittings Manufacturer Industrial

Product Description

Shaft Couplings Gear Flexible Pipe Trailer Fire Galvanized Steel Fluid Jaw Protected Bush Pin Type Flange Coupling Fittings Manufacturer Industrial

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 8-24
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Flexible
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

China best Shaft Couplings Gear Flexible Pipe Trailer Fire Galvanized Steel Fluid Jaw Protected Bush Pin Type Flange Coupling Fittings Manufacturer Industrial

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

Usage of Pin Couplings in Applications with Varying Operating Temperatures

Pin couplings are versatile and can be used in a wide range of operating conditions, including applications with varying temperatures. The performance of pin couplings at different temperature levels depends on the materials used in their construction and the specific design features. Here’s how pin couplings handle varying operating temperatures:

1. Material Selection: Pin couplings can be manufactured using different materials, including steel, stainless steel, alloy steel, and various heat-treated materials. The choice of material depends on the application requirements and the temperature range the coupling will be subjected to. Some materials are suitable for high-temperature applications, while others are more suitable for low-temperature conditions.

2. Heat Dissipation: The simple and open design of pin couplings allows for efficient heat dissipation. As the coupling operates, any heat generated due to friction or other factors can easily dissipate into the surrounding environment. This helps in maintaining a stable operating temperature and prevents overheating of the coupling and connected equipment.

3. Lubrication: Proper lubrication is essential for the smooth operation of pin couplings, especially in applications with high temperatures. Lubricants help reduce friction and wear between the mating surfaces, ensuring that the coupling functions optimally even in elevated temperature conditions.

4. Thermal Expansion Considerations: Pin couplings must be designed with thermal expansion in mind. When the operating temperature increases, the materials may expand, and the coupling should have sufficient clearance or play to accommodate this expansion without causing binding or interference.

5. Temperature Limits: While pin couplings can handle a wide range of temperatures, there are limits to the extremes they can tolerate. Excessive heat can lead to degradation of the coupling material, premature wear, or reduced performance. It’s essential to choose a pin coupling that is rated for the specific temperature range of the application.

6. Insulation: In certain cases, pin couplings may need additional insulation to protect against extreme temperature variations or to prevent heat transfer to sensitive components nearby. Insulation can be achieved using materials with low thermal conductivity or by incorporating insulating coatings or barriers.

When selecting a pin coupling for an application with varying operating temperatures, it’s crucial to consider the specific temperature range, the type of materials used in the coupling’s construction, and any additional factors that may impact its performance. Following the manufacturer’s guidelines and ensuring proper maintenance will help ensure the pin coupling operates effectively and reliably across the expected temperature range.

pin coupling

Types of Pin Coupling Designs

Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:

  1. 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
  2. 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
  3. 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
  4. 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
  5. 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.

Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.

China best Shaft Couplings Gear Flexible Pipe Trailer Fire Galvanized Steel Fluid Jaw Protected Bush Pin Type Flange Coupling Fittings Manufacturer Industrial  China best Shaft Couplings Gear Flexible Pipe Trailer Fire Galvanized Steel Fluid Jaw Protected Bush Pin Type Flange Coupling Fittings Manufacturer Industrial
editor by CX 2023-12-25

China best Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
 

Standard Or Nonstandard: Nonstandard
Shaft Hole: as Required
Torque: 30-60nm
Bore Diameter: as Required
Speed: 6000r/M
Structure: Flexible
Customization:
Available

|

Customized Request

China best Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

Role of Pin Coupling in Reducing Downtime and Maintenance Costs

A pin coupling plays a crucial role in reducing downtime and maintenance costs in various mechanical systems and power transmission applications. Its design and features contribute to improved reliability and ease of maintenance, resulting in enhanced operational efficiency and cost savings. Here’s how pin couplings achieve these benefits:

1. Shock Absorption: Pin couplings are known for their ability to absorb and dampen shocks and vibrations generated during operation. By cushioning the impact of sudden loads or torque spikes, they protect the connected equipment from potential damage, reducing the frequency of unexpected breakdowns and downtime.

2. Misalignment Tolerance: Pin couplings can tolerate a certain degree of misalignment between shafts, such as angular and parallel misalignment. This flexibility allows for easier installation and alignment of equipment, saving time and effort during setup and reducing the need for precise alignment procedures.

3. Low Maintenance: Pin couplings are designed with simplicity in mind, often consisting of only two coupling halves connected by pins. This straightforward construction means fewer components that can wear out or require regular maintenance. Additionally, the flexibility of the pins helps reduce wear on the coupling and connected equipment, leading to longer maintenance intervals.

4. Easy Replacement: In the event of a failure or wear, pin couplings are relatively easy to replace compared to some other coupling types. The simplicity of their design allows for quick disassembly and reassembly, minimizing downtime during maintenance or replacement procedures.

5. Cost-Effective: The combination of low maintenance requirements and reduced downtime translates into cost savings for businesses. With fewer unexpected breakdowns and lower maintenance expenses, the overall cost of ownership for systems employing pin couplings can be more economical.

6. Reliability: Pin couplings are known for their reliability and durability. When properly selected and installed, they can provide long service life without frequent replacements, contributing to stable and consistent system performance.

By minimizing downtime, maintenance efforts, and associated costs, pin couplings are a preferred choice in various industrial applications. However, it is crucial to ensure that the pin coupling is correctly sized and installed, and regular inspections and maintenance are conducted to maximize its benefits and prevent premature failure.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China best Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling  China best Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling
editor by CX 2023-11-07

China Professional Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
 

Standard Or Nonstandard: Nonstandard
Shaft Hole: as Required
Torque: 30-60nm
Bore Diameter: as Required
Speed: 6000r/M
Structure: Flexible
Customization:
Available

|

Customized Request

China Professional Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

Role of Pin Coupling in Reducing Downtime and Maintenance Costs

A pin coupling plays a crucial role in reducing downtime and maintenance costs in various mechanical systems and power transmission applications. Its design and features contribute to improved reliability and ease of maintenance, resulting in enhanced operational efficiency and cost savings. Here’s how pin couplings achieve these benefits:

1. Shock Absorption: Pin couplings are known for their ability to absorb and dampen shocks and vibrations generated during operation. By cushioning the impact of sudden loads or torque spikes, they protect the connected equipment from potential damage, reducing the frequency of unexpected breakdowns and downtime.

2. Misalignment Tolerance: Pin couplings can tolerate a certain degree of misalignment between shafts, such as angular and parallel misalignment. This flexibility allows for easier installation and alignment of equipment, saving time and effort during setup and reducing the need for precise alignment procedures.

3. Low Maintenance: Pin couplings are designed with simplicity in mind, often consisting of only two coupling halves connected by pins. This straightforward construction means fewer components that can wear out or require regular maintenance. Additionally, the flexibility of the pins helps reduce wear on the coupling and connected equipment, leading to longer maintenance intervals.

4. Easy Replacement: In the event of a failure or wear, pin couplings are relatively easy to replace compared to some other coupling types. The simplicity of their design allows for quick disassembly and reassembly, minimizing downtime during maintenance or replacement procedures.

5. Cost-Effective: The combination of low maintenance requirements and reduced downtime translates into cost savings for businesses. With fewer unexpected breakdowns and lower maintenance expenses, the overall cost of ownership for systems employing pin couplings can be more economical.

6. Reliability: Pin couplings are known for their reliability and durability. When properly selected and installed, they can provide long service life without frequent replacements, contributing to stable and consistent system performance.

By minimizing downtime, maintenance efforts, and associated costs, pin couplings are a preferred choice in various industrial applications. However, it is crucial to ensure that the pin coupling is correctly sized and installed, and regular inspections and maintenance are conducted to maximize its benefits and prevent premature failure.

pin coupling

Can Pin Couplings Handle Misalignment Between Shafts?

Yes, pin couplings are designed to accommodate a certain degree of misalignment between shafts in rotating machinery. They are considered flexible couplings, which means they can provide some degree of angular, parallel, and axial misalignment capability.

Pin couplings typically consist of two hubs, each connected to a shaft, and a central sleeve with pins that transmit torque between the hubs. The pins allow for a limited range of movement, which helps to compensate for slight misalignments between the shafts.

The angular misalignment capacity of a pin coupling is achieved through the bending of the pins. When the shafts are misaligned at an angle, the pins on one side of the coupling experience bending while those on the opposite side are in tension. The pins are designed to withstand these bending and tension forces within their elastic limits, ensuring proper functioning and longevity of the coupling.

Similarly, the pins can accommodate parallel misalignment by sliding within the pin holes of the coupling’s central sleeve. This sliding action allows the hubs to move slightly relative to each other, compensating for any offset between the shafts.

However, it is essential to note that pin couplings have limitations in terms of the amount of misalignment they can handle. Excessive misalignment beyond their specified limits can lead to increased wear on the pins and other coupling components, reducing the coupling’s effectiveness and potentially causing premature failure.

While pin couplings are suitable for applications with moderate misalignment requirements, they may not be the best choice for applications with significant misalignment or where precise alignment is critical. In such cases, more flexible couplings like gear or elastomeric couplings may be more appropriate.

Overall, when considering the use of pin couplings, it is essential to carefully evaluate the specific misalignment requirements of the application and select a coupling that can adequately accommodate those misalignments while ensuring reliable and efficient power transmission.

China Professional Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling  China Professional Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling
editor by CX 2023-10-23

China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings

Product Description

Cone Ring flexible coupling,

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores  

     in  the bush hub.

3. The couping is maintenance-free an is used in general engineering and the pump industry.

4. Customized requirement is available.

size Torque/Nm Kw/100 RPM Max Speed RPM
571 50 0.56 6500
030 110 1.2 5470
038 190 2 5260
042 290 3 4750
048 480 5 4050
058 760 8 3600
070 1000 11 3220
075 2600 27 2730
085 3500 37 2480
105 5300 56 2100
120 9000 94 1880
135 12223 128 1660
150 16000 167 1520

ZheJiang Shine Transmission Machinery Co., Ltd is specialized in manufacturing and selling transmission products.

Our products are exported to the world famous machinery company in Europe, America, South Africa, Australia, Southeast Asia etc.

Our main products include: European pulley, American pulley, Couplings, taper bushing, QD bush, lock element, adjustable motor base, motor rail, sprockets, chain, bolt on hubs, weld on hubs, jaw crusher equipment & spare parts and all kinds of non-standardcasting products etc.
 

Standard Or Nonstandard: Standard
Shaft Hole: 120/105mm
Torque: 5300nm
Bore Diameter: 120/105mm
Speed: 2100rpm
Structure: Flexible
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings

pin coupling

What Are the Maintenance Requirements for Pin Couplings?

Pin couplings are known for their simplicity and ease of maintenance. Regular maintenance helps ensure the longevity and optimal performance of pin couplings in various mechanical systems. Here are the key maintenance requirements for pin couplings:

  • Lubrication: Most pin couplings require periodic lubrication to reduce friction between the pins and the coupling hubs. Lubrication helps prevent wear and corrosion, ensuring smooth operation.
  • Inspection: Regular visual inspections are essential to identify any signs of wear, misalignment, or damage. Inspecting the pins, coupling hubs, and surrounding components can help detect potential issues early on.
  • Torque Check: It is crucial to periodically check and retighten the bolts or screws that secure the coupling to the shafts. Loose fasteners can lead to misalignment and coupling failure.
  • Alignment: Proper shaft alignment is critical for the effective functioning of pin couplings. Regularly check and adjust the alignment if necessary to minimize wear and vibrations.
  • Environmental Protection: In harsh environments or corrosive conditions, take measures to protect the pin coupling from contaminants or chemicals that could cause damage.
  • Replacement of Worn Components: When any of the coupling components, such as pins or hubs, show signs of significant wear, they should be replaced promptly to prevent further damage.

It is important to follow the manufacturer’s maintenance guidelines and recommendations for the specific type of pin coupling used in the application. Regular maintenance not only ensures the smooth operation of the coupling but also helps prevent unexpected breakdowns and reduces the risk of costly downtime. Proper maintenance can extend the service life of pin couplings and contribute to the overall reliability of the connected equipment.

pin coupling

Usage of Pin Couplings in Applications with Varying Operating Temperatures

Pin couplings are versatile and can be used in a wide range of operating conditions, including applications with varying temperatures. The performance of pin couplings at different temperature levels depends on the materials used in their construction and the specific design features. Here’s how pin couplings handle varying operating temperatures:

1. Material Selection: Pin couplings can be manufactured using different materials, including steel, stainless steel, alloy steel, and various heat-treated materials. The choice of material depends on the application requirements and the temperature range the coupling will be subjected to. Some materials are suitable for high-temperature applications, while others are more suitable for low-temperature conditions.

2. Heat Dissipation: The simple and open design of pin couplings allows for efficient heat dissipation. As the coupling operates, any heat generated due to friction or other factors can easily dissipate into the surrounding environment. This helps in maintaining a stable operating temperature and prevents overheating of the coupling and connected equipment.

3. Lubrication: Proper lubrication is essential for the smooth operation of pin couplings, especially in applications with high temperatures. Lubricants help reduce friction and wear between the mating surfaces, ensuring that the coupling functions optimally even in elevated temperature conditions.

4. Thermal Expansion Considerations: Pin couplings must be designed with thermal expansion in mind. When the operating temperature increases, the materials may expand, and the coupling should have sufficient clearance or play to accommodate this expansion without causing binding or interference.

5. Temperature Limits: While pin couplings can handle a wide range of temperatures, there are limits to the extremes they can tolerate. Excessive heat can lead to degradation of the coupling material, premature wear, or reduced performance. It’s essential to choose a pin coupling that is rated for the specific temperature range of the application.

6. Insulation: In certain cases, pin couplings may need additional insulation to protect against extreme temperature variations or to prevent heat transfer to sensitive components nearby. Insulation can be achieved using materials with low thermal conductivity or by incorporating insulating coatings or barriers.

When selecting a pin coupling for an application with varying operating temperatures, it’s crucial to consider the specific temperature range, the type of materials used in the coupling’s construction, and any additional factors that may impact its performance. Following the manufacturer’s guidelines and ensuring proper maintenance will help ensure the pin coupling operates effectively and reliably across the expected temperature range.

pin coupling

Advantages of Using Pin Couplings in Mechanical Systems

Pin couplings, also known as shear pin couplings, offer several advantages when used in mechanical systems. These advantages make them a popular choice for various industrial applications:

  • 1. Overload Protection: Pin couplings are designed to provide overload protection to connected equipment. In case of excessive torque or sudden shock loads, the sacrificial pins will shear off, preventing damage to the shafts and other components.
  • 2. Misalignment Tolerance: Pin couplings can accommodate a limited amount of angular misalignment between the shafts. This helps to compensate for minor misalignments and reduces the stress on the connected equipment.
  • 3. Cost-Effective: The shear pins used in pin couplings are relatively inexpensive compared to other coupling components. In the event of a failure, replacing the damaged pins is a cost-effective solution, avoiding more significant repairs to the main equipment.
  • 4. Easy Replacement: After shearing, the damaged pins can be quickly and easily replaced. This leads to reduced downtime and lower maintenance costs in the long run.
  • 5. Versatility: Pin couplings are suitable for a wide range of applications, including pumps, compressors, fans, and other industrial machinery. Their ability to handle varying operating conditions makes them versatile in different environments.
  • 6. Shock Load Absorption: Pin couplings can absorb and dissipate shock loads effectively. The shear pins act as a buffer, protecting the equipment from sudden impacts or overloads.

Despite their numerous advantages, it is essential to consider the limitations of pin couplings as well. They have lower torque capacities compared to some other coupling types, such as gear couplings or rigid couplings. Additionally, the need to replace shear pins after each failure may lead to more frequent maintenance requirements in applications with frequent overloads or misalignments.

In conclusion, pin couplings provide reliable torque transmission and safety features, making them a valuable component in various mechanical systems. Their ability to protect against overloads and accommodate misalignments makes them a practical choice in a wide range of industrial applications.

China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings  China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings
editor by CX 2023-10-16

China wholesaler Flexible FCL 140 with pin bush couplings for power transmission

Product Description

Product Description

      FCL Coupling/Shaft Coupling /Pin & Bush Coupling /FCL Flexible Coupling/NBK FCL Coupling is widely used for its compacts designing, easy installation, convenient maintenance, small and light weight. 
     As long as the relative displacement between shafts is kept within the specified tolerance, couplings will operate the best function and have a longer working life.
     Thus it is greatly demanded in medium and minor power transmission systems driven by motors, such as speed reducers, hoists, compressors, conveyors, spinning and weaving machines and ball mills.

Technical Date

KASIN No. A d L C1 C2 B F1 F2 n a M t   Parts No. Max. Torque Max.R.P.M Eccentricity Angularity End-Play
FCL 1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030
 
Http://kasinchain   

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 85mm
Speed: 4000r/M
Structure: Flexible
Samples:
US$ 12/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China wholesaler Flexible FCL 140 with pin bush couplings for power transmission

pin coupling

Can Pin Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?

Yes, pin couplings can be used in both horizontal and vertical shaft arrangements. These couplings are designed to accommodate angular misalignment, parallel misalignment, and axial movement, making them versatile for various shaft orientations.

In horizontal shaft arrangements, where the shafts are aligned on the same horizontal plane, pin couplings can efficiently transmit torque while allowing for flexibility to accommodate minor misalignments and shaft movements. The pins and flexible elements in the coupling enable angular displacement and radial flexibility, ensuring smooth power transmission even if the shafts are not perfectly aligned.

In vertical shaft arrangements, where the shafts are aligned on a vertical plane, pin couplings can also be used effectively. The coupling design allows for axial movement, which is crucial in vertical applications where the shafts may experience expansion or contraction due to thermal changes or other factors. The flexible nature of pin couplings allows them to handle these axial movements without compromising the coupling’s performance.

Whether in horizontal or vertical arrangements, pin couplings are commonly used in various industrial applications, including pumps, compressors, conveyors, and other rotating machinery. They are known for their simplicity, ease of installation, and ability to provide reliable power transmission while accommodating misalignment and shaft movement.

When using pin couplings in either arrangement, it is essential to ensure proper alignment and regular maintenance to maximize their performance and service life. Additionally, considering factors like torque requirements, operating conditions, and environmental considerations will help in selecting the appropriate pin coupling for a specific application.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China wholesaler Flexible FCL 140 with pin bush couplings for power transmission  China wholesaler Flexible FCL 140 with pin bush couplings for power transmission
editor by CX 2023-10-07

China Best Sales FCL 112 Flexible FCL with Pin Bush Couplings for Power Transmission

Product Description

Product Description

      FCL Coupling/Shaft Coupling /Pin & Bush Coupling /FCL Flexible Coupling/NBK FCL Coupling is widely used for its compacts designing, easy installation, convenient maintenance, small and light weight. 
     As long as the relative displacement between shafts is kept within the specified tolerance, couplings will operate the best function and have a longer working life.
     Thus it is greatly demanded in medium and minor power transmission systems driven by motors, such as speed reducers, hoists, compressors, conveyors, spinning and weaving machines and ball mills.

Technical Date

KASIN No. A d L C1 C2 B F1 F2 n a M t   Parts No. Max. Torque Max.R.P.M Eccentricity Angularity End-Play
FCL 1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

 
Http://kasinchain      

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: 30-50N.M
Bore Diameter: 75mm
Speed: 4000r/M
Structure: Flexible
Samples:
US$ 9/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Best Sales FCL 112 Flexible FCL with Pin Bush Couplings for Power Transmission

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

Factors to Consider When Choosing a Pin Coupling for a Specific System

When selecting a pin coupling for a specific system, several critical factors need to be considered to ensure optimal performance, reliability, and longevity. Each application has unique requirements, and choosing the right pin coupling involves assessing the following factors:

1. Torque and Power Requirements: Determine the torque and power transmission requirements of the system. The pin coupling must be capable of handling the maximum torque and power generated by the connected equipment.

2. Operating Speed: Consider the rotational speed of the system’s driving and driven shafts. The pin coupling’s design should allow for smooth and efficient operation at the specified speed range.

3. Misalignment Tolerance: Assess the degree of misalignment between the shafts that the coupling needs to accommodate. Pin couplings are suitable for applications with moderate angular, parallel, and axial misalignment.

4. Operating Environment: Consider the environmental conditions the coupling will be exposed to, including temperature, humidity, dust, and presence of corrosive substances. Choose a pin coupling with materials and surface treatments suitable for the operating environment.

5. Size and Space Constraints: Ensure that the selected pin coupling fits within the available space and does not interfere with other components in the system.

6. Serviceability and Maintenance: Evaluate the ease of installation, maintenance, and replacement of the pin coupling. Easy-to-service couplings can help reduce downtime and maintenance costs.

7. Shock and Vibration: Consider the level of shock and vibration the system will experience. The pin coupling should be robust enough to handle these dynamic loads without failure.

8. Cost: Evaluate the overall cost of the pin coupling, including its initial purchase price, maintenance costs, and potential downtime expenses. Choose a coupling that offers the best balance of performance and cost-effectiveness.

9. Material Selection: Select the appropriate materials for the pin coupling based on the application requirements. Common materials include carbon steel, stainless steel, and alloy steel.

10. Compatibility: Ensure that the pin coupling is compatible with the specific shaft sizes and configurations of the system’s driving and driven components.

11. Compliance with Industry Standards: Check if the pin coupling meets relevant industry standards and safety requirements.

By carefully considering these factors, engineers and system designers can choose the most suitable pin coupling for their specific application. It’s essential to work closely with coupling manufacturers or suppliers to ensure that the selected coupling meets all the necessary specifications and requirements.

pin coupling

Types of Pin Coupling Designs

Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:

  1. 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
  2. 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
  3. 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
  4. 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
  5. 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.

Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.

China Best Sales FCL 112 Flexible FCL with Pin Bush Couplings for Power Transmission  China Best Sales FCL 112 Flexible FCL with Pin Bush Couplings for Power Transmission
editor by CX 2023-09-08

China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings

Product Description

Cone Ring flexible coupling,

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores  

     in  the bush hub.

3. The couping is maintenance-free an is used in general engineering and the pump industry.

4. Customized requirement is available.

size Torque/Nm Kw/100 RPM Max Speed RPM
571 50 0.56 6500
030 110 1.2 5470
038 190 2 5260
042 290 3 4750
048 480 5 4050
058 760 8 3600
070 1000 11 3220
075 2600 27 2730
085 3500 37 2480
105 5300 56 2100
120 9000 94 1880
135 12223 128 1660
150 16000 167 1520

ZheJiang Shine Transmission Machinery Co., Ltd is specialized in manufacturing and selling transmission products.

Our products are exported to the world famous machinery company in Europe, America, South Africa, Australia, Southeast Asia etc.

Our main products include: European pulley, American pulley, Couplings, taper bushing, QD bush, lock element, adjustable motor base, motor rail, sprockets, chain, bolt on hubs, weld on hubs, jaw crusher equipment & spare parts and all kinds of non-standardcasting products etc.
 

Standard Or Nonstandard: Standard
Shaft Hole: 120/105mm
Torque: 5300nm
Bore Diameter: 120/105mm
Speed: 2100rpm
Structure: Flexible
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings

pin coupling

How Do Pin Couplings Compare to Other Types of Couplings in Terms of Performance?

Pin couplings offer certain advantages and disadvantages compared to other types of couplings, and their performance characteristics can vary depending on the specific application requirements. Below is a comparison of pin couplings with some commonly used couplings:

1. Gear Couplings:

  • Flexibility: Gear couplings are more rigid than pin couplings and may not offer the same level of misalignment capacity.
  • Torsional Stiffness: Gear couplings provide higher torsional stiffness, making them suitable for applications requiring precise torque transmission.
  • Shock Absorption: Gear couplings can handle higher shock loads due to their robust design and greater stiffness.
  • Maintenance: Gear couplings may require periodic lubrication and maintenance compared to maintenance-free pin couplings.
  • Applications: Gear couplings are commonly used in heavy-duty and high-torque applications where precise torque transmission is essential.

2. Flexible (Elastomeric) Couplings:

  • Flexibility: Elastomeric couplings offer higher misalignment capacity than pin couplings and can handle angular, parallel, and axial misalignment.
  • Shock Absorption: Elastomeric couplings provide excellent shock absorption, damping vibrations, and protecting connected equipment.
  • Torsional Stiffness: Elastomeric couplings have lower torsional stiffness compared to pin couplings, making them more forgiving in high shock load applications.
  • Installation: Elastomeric couplings are easy to install and require no lubrication, making them maintenance-free.
  • Applications: Elastomeric couplings are commonly used in pumps, compressors, and other machinery where vibration isolation is crucial.

3. Rigid Couplings:

  • Torsional Stiffness: Rigid couplings provide high torsional stiffness, ensuring accurate torque transmission.
  • Misalignment Capacity: Rigid couplings have little to no misalignment capacity and require precise shaft alignment.
  • Applications: Rigid couplings are used in applications where precise alignment is essential, such as shaft-to-shaft connections in high-precision systems.

Conclusion:

Pin couplings strike a balance between flexibility and torsional stiffness, making them suitable for applications with moderate misalignment and shock loads. They are often used in general industrial applications, conveyors, and light to medium-duty machinery.

When selecting a coupling for a specific application, it is crucial to consider factors such as misalignment requirements, shock and vibration loads, torsional stiffness, maintenance needs, and the level of precision required. Each coupling type has its strengths and weaknesses, and the appropriate choice will depend on the specific demands of the application.

pin coupling

Can Pin Couplings Be Used for Both Motor-to-Shaft and Shaft-to-Shaft Connections?

Yes, pin couplings can be used for both motor-to-shaft and shaft-to-shaft connections in various mechanical systems. The versatile design of pin couplings allows them to connect two shafts with aligned or misaligned centers, making them suitable for a wide range of applications.

Motor-to-Shaft Connections: In motor-driven systems, pin couplings are commonly used to connect the motor shaft to the driven shaft of the equipment. The motor can be an electric motor, combustion engine, or any other type of power source. The pin coupling efficiently transfers torque from the motor shaft to the equipment’s driven shaft, enabling power transmission and mechanical motion.

Shaft-to-Shaft Connections: Pin couplings are also well-suited for shaft-to-shaft connections, where two separate shafts need to be joined together. This could be the case when extending the length of a shaft or connecting two separate pieces of rotating equipment. The pin coupling provides a secure and flexible connection between the two shafts, allowing torque to be transmitted between them while accommodating misalignment.

It is essential to consider the specific requirements of the application when selecting a pin coupling. Factors such as the amount of misalignment, torque capacity, operating conditions, and space constraints should be taken into account to ensure the coupling can effectively and reliably connect the motor and shafts.

Overall, the versatility and performance of pin couplings make them a popular choice for both motor-to-shaft and shaft-to-shaft connections in various industrial and mechanical systems.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings  China Standard Mc120 Cone Ring Pin & Bush Pumps Couplings
editor by CX 2023-09-04