Product Description
JMIIJ Type Intermediate Shaft Disc Diaphragm Coupling(JB/T9147-1999)
♦Description
JM Series Diaphragm Coupling of flexible metal flexible coupling, which relies on the metal diaphragm to transmit torque from the main connection, motivation, has the advantages of elastic damping and no lubrication, no noise, is an ideal product for replacing the gear coupling and coupling current. It can compensate for the axial, radial, and angular deviation caused by the manufacturing error, installation error, bearing deformation, and the change in temperature rise.
The main characteristics of JM Series Diaphragm Coupling:
1. Compensation two-axis misalignment of the ability, and tooth type coupling can be much more than a double angle displacement, radial displacement of the small, flexible, allowing a certain axial, radial, and angular displacement.
2. Obvious damping effect, no noise, no wear, and tear.
3. High transmission efficiency, up to 99.86%. Especially suitable for medium and high-speed high-power transmission.
4. Adapt to high temperature (-80+300) and harsh environments, and can be in shock, vibration, safety, and dynamic conditions.
5. Simple structure, lightweight, small size, convenient assembly, and disassembly. Without moving the machine can be disassembled (with intermediate type), with no need for lubrication.
6. Accurately convey the rotational speed, the operation has not turned bad, can be used for the transmission of precision machinery.
JM series diaphragm flexible coupling is widely used in the machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery, and water pump, fan, etc. in the transmission of power machine.
♦Detailed Pictures
♦Basic Parameter and Main Dimension
Note:
N.m= Norminal Torque; Tmax= Instantaneous maximum torque; r.min= Max speed of rotation;
d.d1= Diameter of shaft hole; Y L= Length of shaft hole; kg= Mass(For every additional metre); kg.m²= Rotational inertia
Allowable Compensation for Diaphragm Coupling
Note:
1. The allowable compensation quantity listed in the table refers to the relative offset of 2 axes formed by the comprehensive factors such as vibration, shock, deformation and temperature change caused by manufacturing error, installation error and working load change under working condition.
2. The maximum allowable angular deviation of the coupling shall not exceed ±5°.
♦Packaging & Shipping
♦Other Products List
Transmission Machinery Parts Name |
Model |
Universal Coupling | WS,WSD,WSP |
Cardan Shaft | SWC,SWP,SWZ |
Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
High Flexible Coupling | LM |
Chain Coupling | GL |
Jaw Coupling | LT |
Grid Coupling | JS |
♦Our Company
HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
Standard Or Nonstandard: | Standard |
---|---|
Shaft Hole: | as Your Requirement |
Torque: | as Your Requirement |
Bore Diameter: | as Your Requirement |
Speed: | as Your Requirement |
Structure: | Flexible |
Customization: |
Available
| Customized Request |
---|
Functions and Modifications of Couplings
A coupling is a mechanical device that connects two shafts and transmits power. Its main purpose is to join two rotating pieces of equipment together, and it can also be used to allow some end movement or misalignment. There are many different types of couplings, each serving a specific purpose.
Functions
Functions of coupling are useful tools to study the dynamical interaction of systems. These functions have a wide range of applications, ranging from electrochemical processes to climate processes. The research being conducted on these functions is highly interdisciplinary, and experts from different fields are contributing to this issue. As such, this issue will be of interest to scientists and engineers in many fields, including electrical engineering, physics, and mathematics.
To ensure the proper coupling of data, coupling software must perform many essential functions. These include time interpolation and timing, and data exchange between the appropriate nodes. It should also guarantee that the time step of each model is divisible by the data exchange interval. This will ensure that the data exchange occurs at the proper times.
In addition to transferring power, couplings are also used in machinery. In general, couplings are used to join two rotating pieces. However, they can also have other functions, including compensating for misalignment, dampening axial motion, and absorbing shock. These functions determine the coupling type required.
The coupling strength can also be varied. For example, the strength of the coupling can change from negative to positive. This can affect the mode splitting width. Additionally, coupling strength is affected by fabrication imperfections. The strength of coupling can be controlled with laser non-thermal oxidation and water micro-infiltration, but these methods have limitations and are not reversible. Thus, the precise control of coupling strength remains a major challenge.
Applications
Couplings transmit power from a driver to the driven piece of equipment. The driver can be an electric motor, steam turbine, gearbox, fan, or pump. A coupling is often the weak link in a pump assembly, but replacing it is less expensive than replacing a sheared shaft.
Coupling functions have wide applications, including biomedical and electrical engineering. In this book, we review some of the most important developments and applications of coupling functions in these fields. We also discuss the future of the field and the implications of these discoveries. This is a comprehensive review of recent advances in coupling functions, and will help guide future research.
Adaptable couplings are another type of coupling. They are made up of a male and female spline in a polymeric material. They can be mounted using traditional keys, keyways, or taper bushings. For applications that require reversal, however, keyless couplings are preferable. Consider your process speed, maximum load capacity, and torque when choosing an adaptable coupling.
Coupling reactions are also used to make pharmaceutical products. These chemical reactions usually involve the joining of two chemical species. In most cases, a metal catalyst is used. The Ullmann reaction, for instance, is an important example of a hetero-coupling reaction. This reaction involves an organic halide with an organometallic compound. The result is a compound with the general formula R-M-R. Another important coupling reaction involves the Suzuki coupling, which unites two chemical species.
In engineering, couplings are mechanical devices that connect two shafts. Couplings are important because they enable the power to be transmitted from one end to the other without allowing a shaft to separate during operation. They also reduce maintenance time. Proper selection, installation, and maintenance, will reduce the amount of time needed to repair a coupling.
Maintenance
Maintenance of couplings is an important part of the lifecycle of your equipment. It’s important to ensure proper alignment and lubrication to keep them running smoothly. Inspecting your equipment for signs of wear can help you identify problems before they cause downtime. For instance, improper alignment can lead to uneven wear of the coupling’s hubs and grids. It can also cause the coupling to bind when you rotate the shaft manually. Proper maintenance will extend the life of your coupling.
Couplings should be inspected frequently and thoroughly. Inspections should go beyond alignment checks to identify problems and recommend appropriate repairs or replacements. Proper lubrication is important to protect the coupling from damage and can be easily identified using thermography or vibration analysis. In addition to lubrication, a coupling that lacks lubrication may require gaskets or sealing rings.
Proper maintenance of couplings will extend the life of the coupling by minimizing the likelihood of breakdowns. Proper maintenance will help you save money and time on repairs. A well-maintained coupling can be a valuable asset for your equipment and can increase productivity. By following the recommendations provided by your manufacturer, you can make sure your equipment is operating at peak performance.
Proper alignment and maintenance are critical for flexible couplings. Proper coupling alignment will maximize the life of your equipment. If you have a poorly aligned coupling, it may cause other components to fail. In some cases, this could result in costly downtime and increased costs for the company.
Proper maintenance of couplings should be done regularly to minimize costs and prevent downtime. Performing periodic inspections and lubrication will help you keep your equipment in top working order. In addition to the alignment and lubrication, you should also inspect the inside components for wear and alignment issues. If your coupling’s lubrication is not sufficient, it may lead to hardening and cracking. In addition, it’s possible to develop leaks that could cause damage.
Modifications
The aim of this paper is to investigate the effects of coupling modifications. It shows that such modifications can adversely affect the performance of the coupling mechanism. Moreover, the modifications can be predicted using chemical physics methods. The results presented here are not exhaustive and further research is needed to understand the effects of such coupling modifications.
The modifications to coupling involve nonlinear structural modifications. Four examples of such modifications are presented. Each is illustrated with example applications. Then, the results are verified through experimental and simulated case studies. The proposed methods are applicable to large and complex structures. They are applicable to a variety of engineering systems, including nonlinear systems.
editor by CX 2023-06-13
China Telescopic Shorten Cardan Shaft Coupling (SWP-G) coupling capacitor
Solution Description
Telescopic shorten cardan shaft coupling(SWP-G)
SWP partition profile bearing the cross shaft common coupling products: replacement of bearings for, SWP variety cardan layout bearing split shaft bolt, ideal for hoisting and conveying equipment and other large equipment, connecting 2 different axis transmission shaft, axis angle of A~F sort not more than ten degrees, the G variety is not better than 5 levels.
Model | SWP225G | SWP250G | SWP285G | SWP315G | SWP350G | |
D | 225 | 250 | 285 | 315 | 350 | |
Tn KN.m | 56 | 80 | 112 | one hundred sixty | 224 | |
Tf KN.m | 28 | forty | 56 | 80 | 112 | |
β≤ | 5° | 5° | 5° | 5° | 5° | |
Dimension(mm) | S | forty | forty | 40 | 40 | fifty |
L | 470 | 600 | 665 | 740 | 850 | |
D | 275 | 305 | 348 | 360 | 405 | |
D1 | 248 | 275 | 314 | 328 | 370 | |
D2(H7) | one hundred thirty five | one hundred fifty | a hundred and seventy | 185 | 210 | |
E | fifteen | fifteen | 18 | 18 | 22 | |
E1 | 5 | 5 | 7 | 7 | 8 | |
b-h | 32-eighteen | 40-eighteen | 40-24 | forty-24 | 50-32 | |
h1 | nine | nine | 12 | 12 | 16 | |
L1 | eighty | 100 | a hundred and twenty | one hundred thirty five | a hundred and fifty | |
n-d | 10-ф15 | ten-ф17 | ten-ф19 | ten-ф19 | 10-ф21 | |
M(kg) | seventy eight | 142 | a hundred ninety | 260 | 355 |
Our organization provides distinct types of goods. High good quality and affordable price. We stick to the theory of “good quality very first, service very first, steady enhancement and innovation to meet the consumers” for the management and “zero defect, zero issues” as the high quality goal. To perfect our provider, we give the goods with great quality at the affordable cost.
Our Companies
24 hrs online support
Enquiry will be replied in 2 several hours
Manufacturing unit Deal with:
No. 11, HangZhou Road, ChengNan Sector Park, HangZhou, HangZhou, ZheJiang , China
FAQ
one. Are u a company?
We are a professional maker specializing in producing cardan shaft and various sequence of couplings. We source couplings for the wholesalers and dealers from various countries.
two. Can you do OEM?
Yes, we can. We can do OEM & ODM for all the buyers with custom-made artworks of PDF or AI structure.
three. How does your factory do with regards to quality manage?
Good quality is priority! We always connect fantastic significance to quality controlling from the very beginning to the quite stop:
one) First of all, we have specialised QC department to handle the high quality, and we also take the 3rd formal authorities to examine the cargoes prior to supply.
2) Secondly, we have all detailed data for nonconformity items, then we will make summary according to these information, keep away from it come about yet again.
three) Thirdly, We do notice the appropriate codes of carry out & regulations from govt in atmosphere, human proper aspects like no kids labor, no prisoner labor and so on.
4. How can I get samples?
We are appreciated that new customers shell out for the specific price for samples and this charge will be deducted when orders are launched.
Welcome to personalize products from our factory and make sure you supply your
layout drawings or speak to us if you need other specifications.
Many thanks.
US $74.85-149,700 / Piece | |
1 Piece (Min. Order) |
###
Standard Or Nonstandard: | Standard |
---|---|
Shaft Hole: | as Your Requirement |
Torque: | as Your Requirement |
Bore Diameter: | as Your Requirement |
Speed: | as Your Requirement |
Structure: | Flexible |
###
Customization: |
Available
|
---|
###
Model | SWP225G | SWP250G | SWP285G | SWP315G | SWP350G | |
D | 225 | 250 | 285 | 315 | 350 | |
Tn KN.m | 56 | 80 | 112 | 160 | 224 | |
Tf KN.m | 28 | 40 | 56 | 80 | 112 | |
β≤ | 5° | 5° | 5° | 5° | 5° | |
Size(mm) | S | 40 | 40 | 40 | 40 | 50 |
L | 470 | 600 | 665 | 740 | 850 | |
D | 275 | 305 | 348 | 360 | 405 | |
D1 | 248 | 275 | 314 | 328 | 370 | |
D2(H7) | 135 | 150 | 170 | 185 | 210 | |
E | 15 | 15 | 18 | 18 | 22 | |
E1 | 5 | 5 | 7 | 7 | 8 | |
b-h | 32-18 | 40-18 | 40-24 | 40-24 | 50-32 | |
h1 | 9 | 9 | 12 | 12 | 16 | |
L1 | 80 | 100 | 120 | 135 | 150 | |
n-d | 10-ф15 | 10-ф17 | 10-ф19 | 10-ф19 | 10-ф21 | |
M(kg) | 78 | 142 | 190 | 260 | 355 |
US $74.85-149,700 / Piece | |
1 Piece (Min. Order) |
###
Standard Or Nonstandard: | Standard |
---|---|
Shaft Hole: | as Your Requirement |
Torque: | as Your Requirement |
Bore Diameter: | as Your Requirement |
Speed: | as Your Requirement |
Structure: | Flexible |
###
Customization: |
Available
|
---|
###
Model | SWP225G | SWP250G | SWP285G | SWP315G | SWP350G | |
D | 225 | 250 | 285 | 315 | 350 | |
Tn KN.m | 56 | 80 | 112 | 160 | 224 | |
Tf KN.m | 28 | 40 | 56 | 80 | 112 | |
β≤ | 5° | 5° | 5° | 5° | 5° | |
Size(mm) | S | 40 | 40 | 40 | 40 | 50 |
L | 470 | 600 | 665 | 740 | 850 | |
D | 275 | 305 | 348 | 360 | 405 | |
D1 | 248 | 275 | 314 | 328 | 370 | |
D2(H7) | 135 | 150 | 170 | 185 | 210 | |
E | 15 | 15 | 18 | 18 | 22 | |
E1 | 5 | 5 | 7 | 7 | 8 | |
b-h | 32-18 | 40-18 | 40-24 | 40-24 | 50-32 | |
h1 | 9 | 9 | 12 | 12 | 16 | |
L1 | 80 | 100 | 120 | 135 | 150 | |
n-d | 10-ф15 | 10-ф17 | 10-ф19 | 10-ф19 | 10-ф21 | |
M(kg) | 78 | 142 | 190 | 260 | 355 |
Types of Couplings
A coupling is a device that connects two shafts together. It transmits power from one end to another and is used for joining rotating equipment. A coupling is flexible and can accommodate a certain amount of end movement and misalignment. This allows for more flexibility in applications. Various types of couplings are available, and each one serves a specific purpose.
Shaft couplings
There are many types of shaft couplings, and they are used in a wide range of applications. The type you need depends on the torque, speed, and horsepower you need, as well as the size of the shaft and its spatial limitations. You may also need to consider whether the coupling will accommodate misalignment.
Some shaft couplings are flexible, while others are rigid. Flexible couplings can accommodate up to two degrees of misalignment. They are available in different materials, including aluminum, stainless steel, and titanium. They can also be known by different names, depending on the industry. Some couplings can also be used in a single or multiple-shaft application.
The first type of shaft coupling is a rigid coupling, which consists of two parts that fit together tightly around the shafts. These couplings are designed to have more flexibility than sleeved models, and they can be used on fixed shafts as well. The flanged coupling, on the other hand, is designed for heavy loads and is made of two perpendicular flanges. The flanges are large enough to accommodate screws and are generally used with heavy-duty applications.
CZPT shaft couplings are a great choice if you’re looking for a shaft coupling that delivers high performance, durability, and low cost. These metal disc-style couplings provide low backlash and high torsional stiffness. Their high misalignment tolerance reduces reaction loads on connected components, which makes them ideal for high-speed precision applications. Available in single and double-disc models, they have torque ratings of up to 2,200 in-lbs. (250N) and are available in fourteen sizes.
When using shaft couplings, it is important to choose the right type for your application. Backlash can cause a shaft coupling to break or become unusable. In order to prevent this from happening, you should replace worn or loose parts, and ensure that the hub and key are evenly positioned with the shaft. If you’re using a shaft coupling in a motion-control system, it is important to keep the torque level consistent.
Flexible couplings
Flexible couplings are a type of coupling used to connect two shafts. They are made of rubber or plastic and allow for axial movement of the connected equipment. They do not require lubrication and are resistant to fatigue failure. Flexible couplings are useful for a number of applications. A common type of flexible coupling is the gear coupling, which has gear teeth inside its sleeve. Another type of flexible coupling is the metallic membrane coupling. A metallic membrane coupling is flexible due to flexing metallic discs.
One major disadvantage of flexible couplings is their inability to fit certain types of pipe. This is because most couplings need to be stretched to fit the pipe. This problem is often the result of a change in pipe technology. Traditionally, drain and soil pipe is made of ductile iron or cast iron. Today, most pipes are made of PVC, which has a larger outside diameter than either cast or ductile iron. Because of these changes in pipe technology, many coupling manufacturers have not updated their mold sizing.
Flexible couplings can be either metallic, elastomeric, or a combination of the three. While there are some common characteristics of each type, you should always consider the tradeoffs of each type before choosing one. Generally, the most important considerations when selecting a flexible coupling are torque, misalignment, and ease of assembly and maintenance.
Flexible couplings are used in a wide range of industries. They are useful for connecting two pipes to ensure torque transfer. Although the types available are different, these are the most adaptable couplings in the market. They can withstand movement, vibration, and bending without causing any damage to the piping.
Clutch couplings
A clutch coupling connects two rotating shafts by friction. The clutch engages power when the engine is running, disengaging power when the brake is applied. Clutch couplings are used in applications where the speed of a machine is variable or where continuous service is required. The clutch can transmit power, torque, and axial force.
Clutch couplings come in a variety of styles and configurations. Some couplings are flexible, while others are rigid. Flexible couplings are available in a variety of materials, including stainless steel and aluminum. Some couplings also have a non-backlash design, which helps compensate for misalignment.
Clutch couplings may be synchronous or asynchronous. Synchronous couplings engage and disengage automatically when the driven machine exceeds its output speed. These couplings are synchronized by a synchronizing mechanism. When the output speed is exceeded, the synchronizing mechanism initiates the engagement process. The synchronizing mechanism does not engage or disengage when the output speed drops.
High speed clutches are available from a variety of manufacturers. Some manufacturers offer OEM assembly, repair services, and third-party logistics. These manufacturers serve the automotive, chemical, food, and wood industries, as well as the oilfield and material handling industries. Custom clutches can be manufactured for specific applications and can be fitted with additional features, such as precision machined teeth or keyway slots and grooves.
Couplings are available in PCE, C/T, and metric bores. Typically, the size of the input and output shafts will determine which type of coupling is needed. In addition, clutches may be configured for intermediate or high speeds, depending on the required torque.
Clamped couplings
Clamped couplings are commonly used in a variety of industries. They can be used in medical equipment, dental equipment, military equipment, laboratory equipment, and in precision industrial controls. They are available in a wide variety of sizes and keyways. This type of coupling offers a number of advantages, including ease of installation and quick and easy replacement.
A clamp coupling connects two parts by compressing them together. The clamping elements can be formed in a variety of ways, but they all have a gap between their surfaces. This friction squeezes the two parts together, much like pulling two rubber gloves apart. This type of coupling is also useful for joining two hoses or piping units.
Clamped couplings are designed with a single or double clamping shaft. The clamping parts are mounted in two halves and are held together by eight socket head cap screws. They offer high torque capacity and require little installation space. Their high rigidity ensures good positioning accuracy, making them ideal for dynamic drives. In addition, they are wear-free and offer simple radial assembly.
The invention relates to a method and system for clamping pipes to a tank vessel. This invention also relates to a method of loading and unloading tank vessels. The method can be used in oil production platforms and other platforms. A single point mooring method is also used in oil production platforms.
Clamped couplings can also be flexible. They can join two shafts together while allowing a small amount of end movement and misalignment. These couplings may also be used in the assembly of motors and gearboxes.
CZPT’s coupling
CZPT couplings are designed to be flexible, allowing them to accommodate misaligned shafts and transmit torque in either direction. They are made with three discs, two hubs, and a center that are arranged with grooves and fins. These features allow for two degrees of freedom during assembly, and can accommodate misalignment of up to 5% of the shaft diameter.
CZPT couplings have many uses. For example, they can be used to join two parallel coaxial rotating shafts. Their ability to transmit torque at the same rotation mechanism and speed makes them ideal for applications where electrical currents may be a problem. Because the couplings are not made of metal, they are electrically isolated. Designers should test their couplings during the prototype stage to ensure they are working properly.
The CZPT coupling consists of two hubs with one slot on each. An intermediate disk is located between the two hubs. The discs are used to reduce or prevent wear on other machine parts. CZPT couplings are inexpensive and easy to replace. They also have electrical insulation, which makes them easy to repair or replace.
CZPT couplings are a popular choice for stepper motor-driven positioning stages. The plastic center disc offers electrical isolation and absorbs shocks from frequent start/stops. These couplings are available in through-hub and blind-bore styles and can be installed in many applications.
CZPT couplings also allow for small degrees of shaft misalignment. This allows them to function in systems where shaft access is limited. They are easily removed without tools.
editor by czh 2022-12-28