Product Description
GR Coupling, GS Coupling, XL Coupling, Aluminum Copuling, Steel Coupling, Metal Coupling (3A2006)
Description: the polyurethane elastomeric is a new material of polymer synthetic between rubber and plastic. It has both high strength of plastic and high elasticity of rubber. Its characteristics are: 1, a wide range of hardness. It still has rubber elongation and resilience at high hardness. The polyurethane elastomeric has a hardness range of Shore A10-D80. 2. high strength. At rubber hardness, the tensile strength, tear strength and load carrying capacity are much higher than general rubber material. At high hardness, its impact strength and flexural strength are much higher than plastic material. 3, wear-resistant. Its wear resistance is very outstanding, generally in the range of 0.01-0.10cm3/1.61km, about 3-5 times than rubber material. 4, oil resistant. The polyurethane elastomeric is a highly CZPT polymer compound which has low affinity with non-polar mineral oil and is hardly eroded in fuel oil and mechanical oil. 5, good resistance to oxygen and ozone. 6, excellent vibration absorption performance, can do damping and buffering. In the mold manufacturing industry, it replaces rubber and springs.7, has good low temperature performance. 8, radiation resistance. Polyurethane is highly resistant to high energy radiation and has satisfactory performance at 10-10 deg radiation dose. 9, with good machining performance.
The polyurethane coupling, rubber coupling are made by injection with high quality TPU material or mould CSM/SBR. It is designing and special for all kinds of metal shaft coupling with very good performance of high tensile strength, high wear resistant, high elastic resilience, water resistant, oil resistant and excellent fatigue resilience, high impact resistant etc. We have full sets injection moulds and supply full range of GR, GS, MT, ML, MH, Hb, HRC, L, T, NM and Gear J series couplings etc. with high quality and excellent experience. Apply to all kinds of industrial metal shaft coupling.
Specifications:
material: TPU, CSM/SBR, NBR, nylon etc.
color: yellow, red, purple, green, black, beige etc.
surface: smooth
tensile strength: 8-55Mpa
hardness: 70-98Shore A
elongation: 400%-650%
density: 1.25g/cm3
elasticity impact: >25%
tear strength: 35-155KN/m
akron abrasion loss:<0.05cm3/1.61km
compression set (22h*70°C):<10%
working temperature: 120°C
standard size for polyurethane coupling:
GR14, GR19, GR24, GR28, GR38, GR42, GR48, GR55, GR65, GR75, GR90, GR100, GR110, GR125, GR140, GR160, GR180
GS5, GS7, GS9, GS12, GS14, GS19, GS24, GS28, GS38, GS42, GS48, GS550, GS65, GS75
MT1, MT2, MT3, MT4, MT5, MT6, MT7, MT8, MT9, MT10, MT11, MT12, MT13
ML1, ML2, ML3, ML4, ML5, ML6, ML7, ML8, ML9, ML10, ML11, ML12, ML13
MH45, MH55, MH65, MH80, MH90, MH115, MH130, MH145, MH175, MH200
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225, L276
FALK-R 10R, 20R, 30R, 40R, 50R, 60R, 70R, 80R
SBT T40, T45, T50, T55, T60, T65, T70, T75, T80, T85, T90, T95, T100, T105, T108, T110, T115, T120, T125, T130, T135, T140, T145, T150, T154, T170, T185, T190, T210
Joong Ang CR0050, 0070, 571, 571, 2035, 2035A, 3545, 4560, 6070, 7080
MS571, MS571, MS1119, MS1424, MS1928, MS1938, MS2845, MS3860, MS4275, MS6510
D14, D14L, D20, D25, D30, D30L, D35, D40, D45, D49, D55, D65
5H, 6H, 7H, 8H, 9H, 10H, 11H
standard size for rubber coupling:
Hb80, Hb95, Hb110, Hb125, Hb140, Hb160, Hb180, Hb200, Hb240, Hb280, Hb315
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225
NM50, NM67, NM82, NM97, NM112, NM128, NM148, NM168, NM194, NM214, NM240, NM265
NOR-MEX168-10, NOR-MEX194-10, NOR-MEX214-10, NOR-MEX240-10, NOR-MEX265-10
FCL1#, FCL2#, FCL3#, FCL4#, FCL5#, FCL6#, FCL7#, FCL8#
FCL90, FCL100, FCL112, FCL125, FCL140, FCL160, FCL180, FCL200, FCL224, FCL250, FCL280, FCL315, FCL335, FCL400, FCL450, FCL560, FCL630
Gear 3J, 4J, 5J, 6J, 7J, 8J, 9J, 10J, 11J, 12J, 13J, 14J
Hytre 4H, 5H, 6H, 7H, 8H, 9H, 11H
Tyre F40, F50, F60, F70, F80, F90, F100, F110, F120, F140, F160
SBT T75, T80, T85, T90, T95, T100, T105, T108, T110, T115, T120, T125, T130, T135, T140, T145, T150, T154, T170, T210
FCLpin #1, #2, #3, #4, #5, #6, #8
GR42, GR48, GR55, GR65, GR75
DL1, DL2, DL3, DL4, DL5, DL6, DL7, DL8, DL9, DL10, DL11
standard size for nylon coupling:
NL1, NL2, NL3, NL4, NL5, NL6, NL7, NL8, NL9, NL10
M28, M32, M38, M42, M48, M58, M65
packing in bags, cartons, pallets or crates
OEM & customized size are agreed
special supply all kinds of steel coupling for FCL, NM, MH, HRC, Love Joy, Joongang, Centafelx, XL-GR, Tyre
***when you enquiry, pls confirm type, size number and quantity***
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 8000r/M |
| Structure: | Flexible |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can Pin Couplings Accommodate High Torque and High-Speed Applications?
Pin couplings are versatile and robust, making them suitable for a wide range of applications, including those involving high torque and high-speed requirements. However, the specific design and construction of the pin coupling will determine its capacity to handle such demanding conditions.
The ability of a pin coupling to accommodate high torque depends on factors such as the material used, the size and number of pins, and the overall design. High-quality pin couplings are often made from strong and durable materials like alloy steel, which allows them to withstand significant torque loads without failure or deformation.
Similarly, the capability of a pin coupling to handle high speeds depends on factors such as the balance of the coupling and the precise manufacturing of the pins and hubs. Properly balanced pin couplings can operate at higher speeds without generating excessive vibration or causing premature wear.
When selecting a pin coupling for high torque and high-speed applications, it is essential to consider the following:
- Design and Construction: Opt for pin couplings with a robust and well-engineered design to handle the expected torque and speed requirements.
- Material: Choose pin couplings made from high-quality materials known for their strength and fatigue resistance.
- Size: Select an appropriate size of pin coupling that can accommodate the torque and speed expected in the application.
- Manufacturer’s Ratings: Refer to the manufacturer’s specifications and torque-speed curves to ensure the coupling meets the desired performance criteria.
By carefully considering these factors and choosing a pin coupling designed for high torque and high-speed applications, you can ensure reliable and efficient power transmission in demanding industrial settings.
Role of Pin Coupling in Reducing Downtime and Maintenance Costs
A pin coupling plays a crucial role in reducing downtime and maintenance costs in various mechanical systems and power transmission applications. Its design and features contribute to improved reliability and ease of maintenance, resulting in enhanced operational efficiency and cost savings. Here’s how pin couplings achieve these benefits:
1. Shock Absorption: Pin couplings are known for their ability to absorb and dampen shocks and vibrations generated during operation. By cushioning the impact of sudden loads or torque spikes, they protect the connected equipment from potential damage, reducing the frequency of unexpected breakdowns and downtime.
2. Misalignment Tolerance: Pin couplings can tolerate a certain degree of misalignment between shafts, such as angular and parallel misalignment. This flexibility allows for easier installation and alignment of equipment, saving time and effort during setup and reducing the need for precise alignment procedures.
3. Low Maintenance: Pin couplings are designed with simplicity in mind, often consisting of only two coupling halves connected by pins. This straightforward construction means fewer components that can wear out or require regular maintenance. Additionally, the flexibility of the pins helps reduce wear on the coupling and connected equipment, leading to longer maintenance intervals.
4. Easy Replacement: In the event of a failure or wear, pin couplings are relatively easy to replace compared to some other coupling types. The simplicity of their design allows for quick disassembly and reassembly, minimizing downtime during maintenance or replacement procedures.
5. Cost-Effective: The combination of low maintenance requirements and reduced downtime translates into cost savings for businesses. With fewer unexpected breakdowns and lower maintenance expenses, the overall cost of ownership for systems employing pin couplings can be more economical.
6. Reliability: Pin couplings are known for their reliability and durability. When properly selected and installed, they can provide long service life without frequent replacements, contributing to stable and consistent system performance.
By minimizing downtime, maintenance efforts, and associated costs, pin couplings are a preferred choice in various industrial applications. However, it is crucial to ensure that the pin coupling is correctly sized and installed, and regular inspections and maintenance are conducted to maximize its benefits and prevent premature failure.
Selecting the Appropriate Pin Coupling for a Specific Application
Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:
- 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
- 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
- 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
- 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
- 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
- 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
- 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.
By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.
editor by CX 2023-08-09